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Ford 2000-7000 & 3400-5550 Agricultural Tractor
Service / Repair Manual
Printed OEM Written ManualCovers Models
2000, 3000, 4000, 5000, 70003400, 3500, 3550, 4400, 4500, 5500, 5550
New print of the factory issued manualUnbound, Drilled, andReady for your 3-Ring Binder
Includes 2 additional Supplement Manuals for New Models (3400-5550) Tractors and 7000 TractorsPages in manual: 948Measures 2" Thick!
Larger than any other Manual out there for these tractors!Extensive Contents Include:
Part 1Engine Systems
Chapter 1Engines and Lubrication System
Description and OperationCylinder Head, Valves and Related PartsEngine Front Cover and Timing GearsOil Pan Sump and Oil PanConnecting Rods, Bearings, Pistons, Rings and Cylinder BlockBalancer, Main Bearings, Flywheel and CrankshaftCamshaft
Chapter 2Cooling SystemDescription and OperationRadiator and ThermostatWater Pump
Chapter 3Troubleshooting, Specifications and Special Tools
Part 2Fuel Systems
Chapter 1Fuel System General - GasolineDescription and OperationAdjustmentsDry-Type Air CleanerFuel Tank, Fuel Lines, Fuel Pump and Fuel Filter and Sediment BowlCarburetor
Chapter 2Fuel Systems General - DieselDescription and OperationAdjustmentsOil Bath Type Air CleanerFuel Tank, Fuel Lines and Fuel FiltersFuel Lift Pump - Super Major 5000Fuel Injection Pump
Chapter 3InjectorsDescription and OperationRemoving and Installing InjectorsInjector TestingInjector OverhaulStorage of Injectors
Chapter 4Troubleshooting, Specifications and Special Tools
Part 3Electrical Systems
Chapter 1Wiring, Lights and InstrumentsWiring Harness IdentificationLights and Light SwitchInstrument Cluster
Chapter 2BatteryDescriptionSpecific GravityPeriodic MaintenanceBattery Tests
Chapter 3Charging SystemDescriptionGeneratorGenerator Regulator
Chapter 4Starting SystemDescriptionStarting MotorStarting Motor Relay (4 1/2 Inch Models Only)Safety Starter SwitchKey Starter Switch
Chapter 5Ignition SystemDescriptionIgnition System TestsDistributorDistributor DriveIgnition CoilSpark Plugs and Wires
Chapter 6Troubleshooting, Specifications and Special Tools
Part 4Clutches
Chapter 1Single ClutchesDescription in OperationImportant ChangesAdjustmentsSingle Clutch Removal and InstallationOverhaul the Single Clutch Pressure Plate and Cover Assemblies
Chapter 2Double ClutchesDescription and OperationImportant ChangesAdjustmentsDouble Clutch Removal and InstallationOverhaul Double Clutch Assembly
Chapter 3Servicing Clutch at Associated PartsClutch Pilot BearingClutch Release BearingClutch Release Cross Shaft BushingsClutch Pedal Bushings
Chapter 4Specifications and Special ToolsSpecificationsSpecial Tools
Part 5Four-Speed Transmission
Chapter 1 Servicing the TransmissionOverhaul Shifter CoverOverhaul Front EndOverhaul Rear EndComplete Overhaul
Chapter 2Specifications and Special ToolsSpecificationsSpecial Tools
Part 6Six-Speed Transmission
Chapter 1Servicing the TransmissionDescription and OperationShift Levers and Cover OverhaulFront End OverhaulRear End OverhaulComplete Overhaul
Chapter 2Specifications and Special ToolsSpecificationsSpecial Tools
Part 7Seven and Eight-Speed Transmission
Chapter 1DEXTA 2000, Super DEXTA 3000 & Major 4000Description and OperationShift Levers and Cover OverhaulFront End OverhaulRear End OverhaulComplete OverhaulSeven Speed Transmission
Chapter 2Super Major 5000Description and OperationShift Levers and Cover OverhaulFront End OverhaulRear End OverhaulComplete OverhaulSeven Speed Transmission
Chapter 3Specifications and Special ToolsSpecificationsSpecial Tools
Chapter 4Dual Power Transmission - Ford 5000 and 5000Description and OperationPlanetary Gear Set OverhaulPressure Testing
Chapter 5Dual Power Transmission Troubleshooting, Specifications and Special Tools
Part 8Select-O-Speed Transmission
Chapter 1Servicing the TransmissionDescription and OperationAdjustmentsIntroduction to Servicing the TransmissionAssemblies Serviced with the Transmission InstalledRear End OverhaulFront and OverhaulComplete OverhaulRepair of the Sub-Assemblies
Chapter 2Troubleshooting, Specifications and Special Tools
Part 9Power Take Off
Chapter 1Transmission P.T.O. and Live P.T.O.Description and OperationPower Take off Shaft Assembly OverhaulPower Take off Shifter Mechanism OverhaulP.T.O. Coupling
Chapter 2Independent P.T.O. - Major 4000Description and OperationControl Valve Operating Pressure TestControl Valve OverhaulClutch Brake Bring ReplacementClutch Pack and Support OverhaulPower Take off Shaft Overhaul
Chapter 3Independent P.T.O. - Super Major 5000Description and OperationControl Valve Operating Pressure TestIndependent Clutch and Control Valve OverhaulRear Upper Shaft and Output Shaft Overhaul
Chapter 4 Troubleshooting, Specifications and Special Tools
Chapter 5Two Speed Power Take off - Ford 5000 and Ford 7000Description and OperationPower Take off Clutch OverhaulControl Valve and Brake OverhaulPower Take off Clutch OverhaulControl Valve and Brake OverhaulPower Take off Shafts and Gears to Overhaul
Chapter 6Two Speed Power Takeoff Troubleshooting, Specifications and Special Tools
Part 10Rear Axle and Brakes
Chapter 1Rear Axle and Brakes - DEXTA 2000 & Super DEXTA 3000Description and OperationAdjustmentsOverhaul Rear Axle Shaft AssemblyOverhaul Differential and Differential Lock AssemblyOverhaul Drive Pinion AssemblyOverhaul Wheel BrakesOverhaul Transmission HandbrakeOverhaul Brake Pedals and Linkage
Chapter 2Rear Axle and Brakes - Major 4000 & Super Major 5000Description and OperationAdjustmentsOverhaul Rear Axle Shaft AssemblyOverhaul Planetary Gear Assembly and Axle House andOverhaul Disc Brake AssemblyOverhaul Differential and Differential Lock AssemblyOverhaul Drive Pinion AssemblyOverhaul Transmission Handbrake AssemblyOverhaul Brake Pedals and Linkage
Chapter 3Specifications and Special ToolsSpecificationsSpecial Tools
Part 11Hydraulic Systems
Chapter 1Hydraulic System - DEXTA 2000, Super DEXTA 3000 & Major 4000Description and OperationAdjustmentsOverhaul Lift Cylinder AssemblyOverhaul Lift Cover AssemblyOverhaul Flow Control Valve Plate and Linkage
Chapter 2Hydraulic System - Super Major 5000Description and OperationAdjustmentsOverhaul Lift Cylinder AssemblyOverhaul Lift Cover Assembly
Chapter 3Hydraulic Pump - Piston TypeDescription and OperationOverhaul Hydraulic Lift Pump
Chapter 4Hydraulic Pump - Gear TypeDescription and OperationOverhaul Hydraulic Lift Pump
Chapter 5Troubleshooting, Specifications and Special Tools
Part 12Steering Systems
Chapter 1Manual Steering Gear - DEXTA 2000 & Super DEXTA 3000Description and OperationOverhauling the Steering Gear
Chapter 2Steering Gear - Major 4000 & Super Major 5000Description and OperationOverhauling the Steering Gear
Chapter 2Steering Gear - Major 4000 & Super Major 5000Description and OperationOverhauling the Steering Gear
Chapter 3Power Assisted Steering Pump, Reservoir and Pipes - All ModelsDescription and OperationOverhauling the Power Steering PumpReservoir and Hydraulic Pipes
Chapter 4Power Assisted Steering - DEXTA 2000 and Super DEXTA 3000Description and OperationOverhaul Steering GearOverhaul Steering Power Cylinders
Chapter 5Power Assisted Steering - Major 4000Description and OperationOverhaul Power Cylinder
Chapter 6Power Assisted Steering - Super Major 5000Description and Operationto Remove the Power Cylinder AssemblyOverhaul the Power Cylinder AssemblyTo Install the Power Cylinder AssemblyRemoving Steering Centere Armto Install Steering Centere Arm
Chapter 7Troubleshooting, Specifications and Special Tools
Chapter 8Ford 4200 Row CropDescription and OperationSteering System Component Removal and InstallationPump, Reservoir and LinesSteering System Component OverhaulFilling the Steering 9Power Assisted Steering (Integral Unit) - Ford 4000 and 5000Description and OperationRemoval and DisassemblyInspection and OverhaulAssembly and Tools
Part 13Front Axle
Chapter 1Ford 2000 and Ford 3000DescriptionAdjustmentsFront Wheel Spindle OverhaulRadius Rod and Ball OverhaulFront Axle and Support Overhaul
Chapter 2Ford 4000DescriptionFront Wheel Track AdjustmentFront Wheel Spindle OverhaulFront Axle Overhaul
Chapter 3Ford 5000DescriptionFront Wheel Track AdjustmentFront Wheel Spindle OverhaulFront Axle Overhaul
Chapter 4Specifications and Special ToolsSpecificationsSpecial Tools
Chapter 5Ford 4200 Row CropDescriptionAdjustmentsFront Wheel Spindle OverhaulFront Axle in Support OverhaulSpecifications
Part 14Wheels and Tyres
Chapter 1Rear Wheel Track AdjustmentManual Rear Wheel AdjustmentPower Adjusted Rear WheelsChanging Rear Wheel DiscTyre Replacement
Chapter 2Tractor WeightingCast Iron Attaching WeightsLiquid Ballasting of Tyres
Chapter 3SpecificationsSpecifications
Part 15Separating the Tractor
Chapter 1Ford 2004 to 3000To Separate the Engine and Front Axle Assembly from the Transmission and Rear Axle AssemblyTo Reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle AssemblyTo Separate the Rear Axle Assembly from the Transmission and Engine AssemblyTo Reconnect the Rear Axle Assembly to the Transmission and Engine AssemblyTo Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle AssemblyTo Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly
Chapter 2Ford 4000 and 5000To Separate the Engine and Front Axle Assembly from the Transmission and Rear Axle AssemblyTo Reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle AssemblyTo Separate the Rear Axle Assembly from the Transmission and Engine AssemblyTo Reconnect the Rear Axle Assembly to the Transmission and Engine AssemblyTo Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly - Ford 4000To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly - Ford 4000To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly - Ford 5000To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly - Ford 5000
Chapter 3SpecificationsSpecifications
Part 16Accessories and General
Chapter 1Belt Pulley and GuardBelt Pulley for Ford 2000 and 3000 TractorsBelt Pulley for Ford 4000 and 5000 TractorsSpecifications and Special Tools
Chapter 2Remote Control ValvesDescription and OperationServicing the Control ValvePressure Tests and AdjustmentsSpecificationsSpecial Tools
Part 17Tractor Maintenance ScheduleRefer to Your Tractor Operator's Manual for the Correct Maintenance Schedule for Your Tractor
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